AS/RS Warehouse

General Descriptions

The main components of AS/RS warehouse system including storage structure, storage/retrieval machine (S/R machine) and pick-and-deposit station (P&D station). For a more intensive design, our Shuttle system and well-designed conveying syste can be integrated to combine as an optimum storage solution.

WAP provides our expertise and technical background from design, production, implementation to installation and quality assurance in terms of manufactured tolerance, structural integrity and reliable performance.

WAP could make the simulation videos and tests for our customer, and get different results by changing the parameters. Using the simulation results, the customer can make a right decision and feel the running status before the system’s development.

WAP has rich software development experience for WCS, WMS/TMS/DMS, ERP/SCM/3PL, etc. and can link the three-level software to have the right data exchange. We have software copyrights for WCS, WMS and ERP.

WAP has designed and built up over 100 sets AS/RS warehouses, and compared with the common warehouse, these AS/RS warehouses can bring our customers several advantages:

• Save land space, unit area storage capacity increase 4-7 times
• Save human resources cost at least 60%
• Improve enterprise image
• Improve inventory management, no dead corner
• Intelligentized management, syscronization of documents and operation
• Theft-proof and damage-proof
• Integrated into the Enterprise ERP system

Automated Storage and Retrieval Systems (AS/RS, ASRS) is one of the key component of modern logistics. It’s a high-bay warehouse consists of auto-control system, monitoring system, warehouse management system(WMS), racks, stacker crane, automatic conveyor system and robotic palletizing system.Materials are delivered to storage racks by entering and exiting conveyor system, and then the laneway stacker cranes will perform the storage/retrieval function automatically.The whole process is achieved by computer and auto-control system. Automated storage and retrieval system is widely used in manufacturing, light, medicine, electrical appliance industries and other fields such as commercial businesses, material distributing centers, and tobacco factories.

AS/RS maximize the space, realize integration of logistics resources, optimize logistics process, shorten the logistics operation cycle, improve logistics efficiency and reduce logistics costs, to achieve logistics standardization and normalization while building an automated warehouse. It guarantees efficiently the management, control and distribution of goods. For the reasons above, AS/RS warehouse storage is a highly automated and informationizing logistic system that integrates with pick-distribute, storage and demand forecast.

Distribute center is a warehouse system with ASRS, conveyors and sorting system. In the center, the goods are treated with sorting, repacking, temporary storage; value added service, info treatment and other services. It is a facility that imputing the goods as a whole according the orders of a lot of customers, and distributing and outputting the goods exactly as the customer demanding.

Directed by the concept of modern material handling development and aided by advanced software and control technology, WAP makes its effort to design and manufacture material distribution centre and automated storage and retrieval systems that will fully meet the needs of its customers.

WAP uses the concept of modern logistics development with core logistic information technology, and adopts advanced simulation technology and finite element calculation theory. We provide our customers with best logistic solution, meticulous design, European standard technology and comprehensive turnkey project.

Automatic cargo handling and warehouse management can be realized through utilization of intensive racking, stacker, mobile robot, automated equipment, transport system, computer system, laser positioning system, ultra-red communication, site bus control technology barcode scanning, RF system, WMS and ERP system.

• WAP could provide solutions in
• Planning Consultancy
• Engineering Service
• Automated Equipment
• Logistics Management System Software
• Turnkey Contracting

Storage Types

Stacker Laneway Style ASRS

• The standard storage units with Pallets would be input or output on the storage racks automatically by staker cranes, under the instruction orders of WMS (Warehouse Management System).
• It could be optional with different modes of Single Deep Staker, Double Deep Stackers, Duplexed Stacker or Shunt Stackers, according to storage request of products varieties and work efficiency.
• Storage Height: 7m-30m
• Pallet Size: 1200×1000/1100/1200mm, 1000×1000/1100mm, 1100×1100mm etc.
• Loading weight: 500kgs-1500Kgs
• Working frequency: under the request.
• Customized requirement available.

Radio Shuttle System Style ASRS

• The standard storage units with Pallets would be input or output on the storage racks automatically by Radio Shuttle Cart With Stacker Cranes or Radio Shuttle Carrier With Lifting Equipments, under the instruction orders of WMS (Warehouse Management System).
• Without more stacker lanes to reduce the quantities of stacker cranes, it could achieve high density storage with low cost.
• It is worked for the products with low varieties and large quanities
• Storage Height: 7m-24m
• Pallet Size: 1200×1000/1100/1200mm, 1000×1000/1100mm, 1100×1100mm etc.
• Loading weight: 500kgs-1500Kgs
• Working frequency: under the request.
• Customized requirement available

Miniload Storage Style ASRS

• The miniload Stacker storage is used with paper cartons or plastic bins, the stacker crane is much smaller than Pallet Stacker Cranes. it is very useful widely and worked for the products with more varieties but small quanities in production workshop or distributing centers with high working efficiency.
• Storage Height: 3m-12m
• Loading weight:<100Kgs
• Running Speed: 180-250meters/minute
• Customized requirement available

Multishuttle Style ASRS

• The multishuttle Stacker storage is used with paper cartons or plastic bins by mini shuttle carts+stacker. it is very useful widely and worked for the products with more varieties but small quanities in production workshop or distributing centers with high working efficiency.
• Storage Height: 3m-12m
• Loading weight:<100Kgs
• Running Speed: 180-250meters/minute
• Customized requirement available

General Descriptions
The main components of AS/RS system including storage structure, storage/retrieval machine (S/R machine) and pick-and-deposit station (P&D station). For a more intensive design, our Shuttle system and well-designed conveying syste can be integrated to combine as an optimum storage solution.
WAP provides our expertise and technical background from design, production, implementation to installation and quality assurance in terms of manufactured tolerance, structural integrity and reliable performance.

Range and Specifications
specifications will be varied and are based on the final design proposal, the installation site limitation and customer’s requirement on the storage capacity and inventory throughput.

AS/RS Superiorities

• Unmanned
  All carry equipments / machines would make unmanned working in seamless handover, to reduce the human resource cost, and advoid the risks of personal security or cargos damaged.
• Informatization
  Informatization management of warehouse interior by information identification technology and closed softwares, could control the storage condition trends and dispatch the products fast.
• High density
  The storage height could be over 20meters, and increase the land-use ratio enormously
• Expressing
  The output speed could be 60pallets per hour, faster than normal forklift and ensure the warehouse working.