Radio Shuttle Racking System

Radio Shuttle Racking is a racking system with high density storage including racking and electrical powered pallet runners,Which works with forklifes.This high efficient storage solution provides a new option to maximum use of warehouse volume.

  • Model: WAP-RDS

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Radio Shuttle Racking is a new kind of storage management systems, with high density storage racking and electrically powder pallet runners and working with forklifts. It makes a new concept for loading pallets and storage space, utilizes the warehouse space more adequately and flexibility comparing with other traditional storage styles. 

Radio Shuttle System is a new concept on handling and compact storage of palletized loads. The system has a better utilization and flexibility compared to conventional warehousing. It also gives a higher handling capacity, more efficient in operation and a safer working environment for operators. Furthermore, it shorten the travelling  route and frequency of usage of forklifts as a  result the system is specially suitable for chilled warehouses and FMCG distribution centers.

General Descriptions

The system consists of a pallet racking system which completed with numbers of lanes and rails. Palletized goods are stored on the rack system and are transported by a carrier - shuttle car. The radio-controlled shuttle car helps transporting the goods and stoving the pallets resulting in full utilization of each lane. Forklift trucks are just load and unload on the picking faces without the need to driving in. It reduces the risk of damage on racking structure and it provides a safer working environment. 70% of the handling process are automatically finished by the shuttle cars which reduce the forklift travel and make them available for other opeartion.


Range and Specifications

 

Depth of lane : Suggested 5 to 30 pallets in depth (70 pallets ever)

Load capacity : Max. 1,500kg per pallet

Pallet sizes to fit : 1200 x 800/1000/1200

Transfer speed : 0.6 - 0.9 m/min.

Batttery of shuttle : 26V/60Amh



1. Configuation of Radio Shuttle Racking

Radio Shuttle Racking System includes 3 required combined parts for working as Radio Shuttle Racks, Radio Shuttle Cart (Pallet Runner) and Forklift: 

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Radio Shuttle RacksRadio Shuttle Cart (Pallet Runner)Forklift


2. Storage working styles

Radio Shuttle racking system is a special made racking system for radio shuttle which based on the structure of drive-in rack. Compared with drive-in racking system, it is more stable and secure. The depth of the racking can be more than 30m to 60m which drive-in racking system can be only around 20m. Depending on the warehouse structure, the shuttle racking system can be also support for FILO and FIFO, especially Tunnel Picking, or 80-20 Rule Design working.

Pallet Runner , Pallet moles, Pallet Shuttle provides clients with maximum flexibility in its set up. From traditional FIFO or LIFO, to high density case picking or an 80/20 configuration, Pallet Runner can accommodate multiple system designs.

 

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First In - First Out (FIFO)Last In - First Out (LIFO)Tunnel Picking 80-20 Rule Design



3. Storage Working Principle of Radio Shuttle Racking

With a specific made guide rail, the Radio shuttle Cart (or called as Pallet Runner, Pallet mole ) can work on the racking system smoothly. And the end stopper is for prevent shuttle to fall down when moving. Due to different kind of Radio shuttle, Radio shuttle racking system can be made which according to the customers’ requirements.

Because the Radio shuttle racking system no longer need the forklift to pick up the goods inside of tunnel, but a shuttle instead, the tunnel of shuttle racking system can be designed smaller. Therefore optimizing the warehouse performance. 


4.Combined Structure Parts of Radio Shuttle Racks:

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Specification: 

Radio shuttle Performance
Traveling Speed    Loaded 1.2m/s Unloaded 0.8m/s
Working Range time8-10h
Weight250kg
Remote distance500m
Carrying load1500kg
Pallet size1m-1.2m
Pallet lift height45mm
Lifting and downtime1.5s
Battery
Voltage24V
Capacity lithium battery60Ah
Charging period3 hours at  room temperature(0℃-45℃)6 hours at  low temperature(-25℃ -0℃)
Battery lifeMore than 2000 times
Remote   control
Frequency433.05MHz-434.6MHz
BatteryRechargeable
Protection   degreeIP 65
ScreenLED
Control   modeManual and automatic
Communication   capacity999 Shuttle carts

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Specification: 

Radio shuttle Performance
Traveling Speed    Loaded 1.2m/s Unloaded 0.8m/s
Working Range time8-10h
Weight250kg
Remote distance500m
Carrying load1500kg
Pallet size1m-1.2m
Pallet lift height45mm
Lifting and downtime1.5s
Battery
Voltage24V
Capacity lithium battery60Ah
Charging period3 hours at  room temperature(0℃-45℃)6 hours at  low temperature(-25℃ -0℃)
Battery lifeMore than 2000 times
Remote   control
Frequency433.05MHz-434.6MHz
BatteryRechargeable
Protection   degreeIP 65
ScreenLED
Control   modeManual and automatic
Communication   capacity999 Shuttle carts